Rothenberger 60250

Uživatelská příručka k ručnímu tlakovému zkušebnímu čerpadlu Rothenberger TP 25

Model: 60250

1. Úvod

This manual provides instructions for the safe and effective operation, setup, maintenance, and troubleshooting of the Rothenberger TP 25 Manual Pressure Test Pump. The TP 25 is designed for quick compression testing and leak testing of smaller pipe systems and containers in plumbing and heating installations. It is capable of performing accurate pressure tests up to 25 bar (360 PSI).

The pump features a corrosion-resistant steel tank with DURAMANT coating for enhanced durability. Its efficient power pump provides controlled pressure buildup with a 16 ml/stroke capacity, ensuring consistent test results. High-quality precision valves are integrated to maintain stable pressure without fluctuations, contributing to dependable testing accuracy.

2. Bezpečnostní informace

Vždy dodržujte následující bezpečnostní pokyny, abyste předešli zranění a poškození zařízení:

  • Před uvedením čerpadla do provozu si přečtěte a pochopte všechny pokyny.
  • Používejte vhodné osobní ochranné prostředky (OOP), jako jsou ochranné brýle a rukavice.
  • Ensure the system being tested is depressurized before connecting or disconnecting the pump.
  • Do not exceed the maximum operating pressure of 25 bar (360 PSI).
  • Use only clean water or approved test fluids. Do not use corrosive or flammable liquids.
  • Inspect the pump, hose, and connections for damage before each use. Do not use damaged equipment.
  • Udržujte děti a nepovolané osoby mimo pracovní oblast.
  • Secure all connections tightly to prevent leaks during testing.

3. Komponenty produktu

The Rothenberger TP 25 Manual Pressure Test Pump consists of the following main components:

  • Tělo čerpadla: The main unit housing the tank and pumping mechanism.
  • Ovládací páka: Used to manually build pressure within the system.
  • Tlakoměr: Displays the current pressure in bar and PSI.
  • Připojení hadice: Point for attaching the test hose to the pump.
  • Test Hose: Connects the pump to the system under test.
  • ventily: Control the flow of fluid and pressure release.
  • Nádrž na vodu: 7-liter capacity reservoir for test fluid.
Rothenberger TP 25 Manual Pressure Test Pump

Obrázek 1: Celkově view of the Rothenberger TP 25 Manual Pressure Test Pump, showing the red tank, grey pump mechanism, black operating handle, and connected test hose.

Close-up of Rothenberger TP 25 pressure gauge and controls

Obrázek 2: Detail view of the pump's control panel, highlighting the pressure gauge and adjustment knobs.

Close-up of Rothenberger TP 25 hose connector

Obrázek 3: Detailní view of the test hose connector, showing its threaded design for secure attachment.

4. Nastavení

  1. Vybalte a zkontrolujte: Carefully remove the pump from its packaging. Inspect all components for any signs of damage. Do not proceed if any part is damaged.
  2. Umístěte čerpadlo: Place the pump on a stable, level surface near the system to be tested.
  3. Naplňte nádrž: Open the tank lid and fill the 7-liter reservoir with the appropriate test fluid (e.g., clean water, glycol solution). Ensure the fluid level is sufficient for the test.
  4. Connect the Test Hose: Securely attach one end of the test hose to the pump's hose connection. Connect the other end of the test hose to the system or pipe network that requires pressure testing. Ensure all connections are tight to prevent leaks.
  5. Purge Air (Optional but Recommended): If testing a water system, it is advisable to purge air from the system by allowing water to flow through until no air bubbles are visible before sealing the system for pressure testing.

5. Návod k obsluze

Follow these steps to perform a pressure test:

  1. Zajištění připravenosti systému: Verify that the system to be tested is properly sealed and ready for pressure application.
  2. Open Pump Valve: Ensure the valve on the pump that connects to the test hose is open.
  3. Tlak na vybudování: Operate the pump lever by moving it up and down. This action will draw fluid from the tank and push it into the connected system, gradually building pressure.
  4. Monitorovací tlak: Continuously observe the pressure gauge. Pump until the desired test pressure (up to a maximum of 25 bar / 360 PSI) is reached.
  5. Isolate Pressure: Once the target pressure is achieved, close the valve on the pump to isolate the system and maintain the pressure.
  6. Observe for Leaks: Allow the system to remain under pressure for a specified period (e.g., 30 minutes, 1 hour, or as required by local codes). Monitor the pressure gauge for any drop in pressure, which indicates a leak. Visually inspect all connections and components of the system for signs of fluid leakage.
  7. Uvolňovací tlak: After the test is complete, slowly open the pressure release valve on the pump to gradually reduce the pressure in the system.
  8. Odpojit: Once the pressure has returned to zero, disconnect the test hose from the system and the pump.

6. Údržba

Regular maintenance ensures the longevity and reliable performance of your Rothenberger TP 25 pump:

  • Po použití sceďte: Always drain any remaining test fluid from the tank after each use.
  • Vyčistěte čerpadlo: Clean the pump body and hose with a damp cloth. Avoid using harsh chemicals that could damage the DURAMANT coating or other components.
  • Zkontrolujte hadici a spoje: Regularly check the test hose for cracks, kinks, or wear. Ensure all connectors are clean and free of debris.
  • Mazání: Periodically check moving parts for smooth operation. Consult a qualified technician for any lubrication requirements.
  • Skladování: Store the pump in a clean, dry place, away from extreme temperatures and direct sunlight.
  • Kalibrace měřidla: If you suspect the pressure gauge is inaccurate, have it calibrated by a certified professional.

7. Řešení problémů

V následující tabulce naleznete běžné problémy a jejich možná řešení:

ProblémMožná příčinaŘešení
No pressure buildupLow fluid level in tank
Ventily nejsou správně uzavřeny
Vzduch v systému
Uvolněné spoje
Porucha čerpadla
Doplňte nádrž
Ensure all valves are closed
Vypusťte vzduch ze systému
Utáhněte všechny spoje
Kontaktujte zákaznickou podporu
Pressure drops quicklyNetěsnost v testovaném systému
Leak in pump connections or hose
Faulty pump valve
Inspect system for leaks and repair
Check and tighten pump/hose connections; replace hose if damaged
Kontaktujte zákaznickou podporu
Inaccurate gauge readingGauge requires calibration
Damaged gauge
Have gauge calibrated by a professional
Vyměňte manometr

8. Specifikace

  • Značka: Rothenberger
  • Číslo modelu: 60250
  • Materiál: Legovaná ocel
  • Barva: Black/Silver/Red
  • Rozměry produktu: 15.35"L x 6.69"W (39 cm Length)
  • Hmotnost položky: 0.6 kilogramů (1.32 liber)
  • Maximální tlak: 25 barů (360 PSI)
  • Kapacita nádrže: 7 litrů
  • Power Pump Capacity: 16 ml/stroke

9. Záruka a podpora

For warranty information, technical support, or service inquiries, please refer to the official Rothenberger webnebo se obraťte na jejich zákaznický servis. Uschovejte si účtenku jako doklad o koupi pro případné reklamace.

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