Hilti RE 500-V3 Injectable Mortar Epoxy User Manual

1. Úvod

This manual provides essential information for the safe and effective use of the Hilti RE 500-V3 Injectable Mortar Epoxy. This high-performance adhesive is designed for heavy-duty anchoring applications in concrete and masonry. Please read this manual thoroughly before use to ensure proper application and optimal performance.

2. Bezpečnostní informace

VAROVÁNÍ: This product contains chemicals that may be hazardous if not handled correctly. Always follow safety guidelines.

• Používejte vhodné osobní ochranné prostředky (OOP), včetně ochranných brýlí, rukavic a ochranného oděvu.
• Ensure adequate ventilation in the work area. Avoid inhaling vapors.
• Uchovávejte mimo dosah dětí a domácích zvířat.
• In case of skin contact, wash immediately with soap and water. For eye contact, flush with plenty of water and seek medical attention.
• Refer to the Safety Data Sheet (SDS) for complete safety information.
• Nepoužitý přípravek a prázdné kazety zlikvidujte v souladu s místními předpisy.

3. Konec produktuview

The Hilti RE 500-V3 is a high-strength, injectable epoxy mortar supplied in a dual-chamber cartridge. It is formulated for reliable anchoring in various base materials, offering excellent performance and durability.

Klíčové vlastnosti:

• Waterproof Mortar: Adheres effectively to metal and concrete surfaces, suitable for both indoor and outdoor applications.
• Vysoká pevnost: Provides superior strength and durability for demanding anchoring tasks.
• Rychlé schnutí: Fast-drying formula minimizes waiting times and allows for efficient installation.
• Dlouhá výdrž: Forms a strong, permanent bond designed for extended service life.
• Snadná aplikace: Cartridge packaging facilitates straightforward application using a compatible dispenser.

Figure 1: Hilti RE 500-V3 Injectable Mortar Epoxy cartridge in its original packaging.

Figure 2: Product label indicating Hilti HIT-RE 500 V3, part number 2123401, and volume (11.1 fl.oz / 330 ml).

4. Nastavení

4.1 Požadované nástroje a materiály:

• Hilti RE 500-V3 Injectable Mortar Epoxy cartridge.
• Compatible Hilti dispenser (e.g., Hilti HDM 500 or Hilti HDE 500). Note: A specific Hilti dispenser is required for proper mixing and application.
• Static mixer nozzle (supplied with cartridge).
• Drill and appropriate drill bit for hole preparation.
• Hole cleaning brush and air blower for dust removal.
• Personal Protective Equipment (PPE): safety glasses, gloves, protective clothing.

4.2 Cartridge Preparation:

1. Remove the cartridge from its packaging.
2. Unscrew the cap from the cartridge.
3. Screw the static mixer nozzle firmly onto the cartridge. Ensure it is securely attached to prevent leakage and ensure proper mixing.
4. Insert the prepared cartridge into the compatible Hilti dispenser.

4.3 Hole Preparation:

1. Drill the hole to the specified diameter and depth according to the anchor manufacturer's instructions.
2. Clean the drilled hole thoroughly using a brush and an air blower. Repeat this process multiple times until no dust is visible. Proper hole cleaning is critical for optimal bond strength.
3. Ensure the hole is dry and free from contaminants like oil or grease.

5. Návod k obsluze

5.1 Dispensing the Mortar:

1. Before injecting into the prepared hole, dispense a small amount of mortar onto a piece of cardboard or waste material until a consistent, uniformly colored mixture is extruded. This ensures proper mixing of the two components. Discard the initial unmixed material.
2. Insert the mixer nozzle to the bottom of the prepared hole.
3. Begin injecting the mortar, slowly withdrawing the nozzle as the hole fills. Fill the hole approximately 2/3 full to allow for displacement by the anchor element. Avoid trapping air bubbles.

5.2 Anchor Installation:

1. Immediately after injecting the mortar, insert the anchor element (e.g., rebar, threaded rod) into the filled hole with a slight twisting motion until it reaches the bottom.
2. Ensure the anchor element is centered and fully embedded in the mortar.
3. Observe the specified working time and curing time. Do not disturb the anchor until the mortar has fully cured.

5.3 Application Conditions:

The Hilti RE 500-V3 is designed for versatility:

• Can be applied in below-freezing temperatures (consult technical data for specific temperature ranges and corresponding cure times).
• Suitable for underwater applications, provided proper hole cleaning and installation procedures are followed.

6. Údržba

6.1 Úložiště:

• Skladujte kazety na chladném a suchém místě, mimo dosah přímého slunečního záření a extrémních teplot.
• Refer to the cartridge label for specific storage temperature ranges (e.g., +5°C to +25°C / +41°F to +77°F).
• Ensure the cap is securely replaced on partially used cartridges to prevent hardening of the material in the nozzle.

6.2 Čištění:

• Clean tools and equipment immediately after use with an appropriate solvent (e.g., acetone) before the epoxy cures.
• Once cured, epoxy can only be removed mechanically.

7. Řešení problémů

8. Specifikace

• Značka: HILTI
• Model: RE 500-V3 (Part Number: 2123401)
• Formulář položky: Pasta
• Barva: Červený
• Objem položky: 330 ml (11.1 tekuté unce)
• Informace o balíčku: Kazeta
• Viskozita: Moderate Viscosity Paste
• Úroveň odolnosti proti vodě: Vodotěsný
• Hmotnost položky: Přibližně 1.22 libry
• Rozměry balení: Přibližně 12.4 x 4.17 x 2.68 palce
• První dostupné datum: 5. února 2016

9. Záruka a podpora

This product is a parallel import. While it is a genuine Hilti item, it may differ in model number, included accessories, packaging design, user manuals, and warranty coverage compared to products officially distributed in the United States.

Poznámka: Manufacturer warranty coverage or direct customer support from Hilti within the United States may not be available for this specific product. For technical inquiries or support, please refer to the seller or distributor from whom the product was purchased.

For general product information, you may visit the official Hilti webmísto: www.hilti.com