1. Úvod
This manual provides essential information for the safe and efficient operation, setup, and maintenance of your Dake B-10 Manual Utility Hydraulic Bench Press. The Dake B-10 is designed for pressing and forming tasks, utilizing a single-speed hydraulic handpump to deliver up to 10 tons of force. Its robust H-frame construction accommodates various item sizes, and features like an adjustable table and movable workhead enhance versatility.
Please read this manual thoroughly before operating the press to ensure proper usage and to prevent injury or damage to the equipment.
Obrázek 1: Overview of the Dake B-10 Manual Utility Hydraulic Bench Press, showing its H-frame, adjustable work table, hydraulic cylinder with pressure gauge, and detached hand pump.
2. Bezpečnostní informace
Operating a hydraulic press involves significant force and potential hazards. Adhere to all safety precautions to prevent serious injury or equipment damage.
- Vždy používejte vhodné osobní ochranné prostředky (OOP), včetně ochranných brýlí a rukavic.
- Ensure the press is securely mounted to a stable workbench before operation. Mounting hardware is not included.
- Never exceed the 10-ton capacity of the press. Refer to the pressure gauge for current force application.
- Keep hands and body clear of the pressing area during operation.
- Do not attempt to press materials that are unstable, brittle, or could shatter under pressure.
- Regularly inspect the hydraulic system, hoses, and frame for any signs of wear, damage, or leaks.
- Ensure the work piece is properly supported and stable on the table plates before applying pressure.
- Only use the press for its intended purpose of pressing and forming.
3. Obsah balení
Po vybalení ověřte, zda jsou přítomny všechny komponenty:
- Dake B-10 press frame and hydraulic assembly
- Flat ram nose piece
- Step-reduced ram nose piece
- Two (2) table plates
- Hydraulic handpump with hose and pressure gauge
Note: Hydraulic oil and mounting hardware are not included and must be acquired separately.
4. Nastavení a montáž
The Dake B-10 press requires some assembly. Follow these general steps:
- Rozbalte komponenty: Opatrně vyjměte všechny díly z obalu a zkontrolujte je podle seznamu obsahu balení.
- Sestavte rám: Construct the H-frame according to the included assembly diagrams. Ensure all bolts are securely tightened.
- Mount Hydraulic Cylinder: Install the hydraulic cylinder and pressure gauge onto the top crossbeam of the frame.
- Connect Handpump: Attach the hydraulic hose from the handpump to the hydraulic cylinder. Ensure connections are tight to prevent leaks.
- Install Work Table: Position the adjustable work table at the desired height within the H-frame. The table height can be adjusted using the hoist mechanism.
- Place Table Plates: Set the two table plates onto the work table to provide support for your work piece.
- Fill with Hydraulic Oil: Fill the hydraulic handpump reservoir with appropriate hydraulic oil (not included) as per the pump manufacturer's instructions.
- Bench Mounting: Secure the press to a sturdy workbench using the four 7/16-inch diameter holes in the base. Mounting hardware is not provided.
Refer to the detailed assembly diagrams provided with your product for specific instructions and bolt torque specifications.
5. Návod k obsluze
Follow these steps for safe and effective operation of your Dake B-10 Hydraulic Bench Press:
- Příprava obrobku: Place the item to be pressed onto the table plates. Ensure it is stable and centered under the ram.
- Adjust Table Height: Use the hoist mechanism to adjust the work table to an appropriate height, minimizing the ram travel distance.
- Select Ram Nose: Choose either the flat ram nose for standard pressing or the step-reduced nose for specific positioning or fitting tasks. Attach it to the ram.
- Position Workhead: The workhead is movable, allowing for adjustment for off-center pressing if required.
- Zavřete vypouštěcí ventil: Turn the release valve knob on the hydraulic handpump clockwise to close it. This builds pressure for the ram's downstroke.
- Aplikujte tlak: Operate the handpump handle to lower the ram. Observe the pressure gauge to monitor the applied force. Do not exceed 10 tons.
- Uvolňovací tlak: Once the pressing operation is complete, slowly turn the release valve knob counter-clockwise to release hydraulic pressure. The ram will return to its original position. Closing the valve at any point during ram return will halt the ram.
- Odstranění obrobku: Once the ram is fully retracted and pressure is released, safely remove the pressed item.
The hydraulic cylinder and pump handle can be positioned on either side of the press to optimize your workspace and comfort.
6. Údržba
Regular maintenance ensures the longevity and safe operation of your Dake B-10 press.
- Hydraulický olej: Periodically check the hydraulic oil level in the handpump reservoir. Refill with recommended hydraulic oil as needed. Replace oil according to manufacturer guidelines or if it appears contaminated.
- Čistota: Keep the press clean and free of debris, especially around the ram and work table.
- Inspekce: Regularly inspect all bolts, nuts, and connections for tightness. Check the hydraulic hose for cracks, leaks, or damage. Inspect the ram and cylinder for smooth operation and any signs of wear.
- Mazání: Lightly lubricate moving parts, such as the ram and table adjustment mechanisms, with appropriate grease or oil to ensure smooth operation.
- Skladování: When not in use, store the press in a clean, dry environment.
7. Řešení problémů
This section addresses common issues you might encounter with your hydraulic press.
| Problém | Možná příčina | Řešení |
|---|---|---|
| Ram does not descend or descends slowly. | Release valve is open; low hydraulic oil level; air in the hydraulic system; pump malfunction. | Ensure release valve is fully closed; check and refill hydraulic oil; bleed air from the system (refer to pump manual); contact Dake support if pump is faulty. |
| Ram does not retract fully or quickly. | Release valve not fully open; internal spring issue; obstruction. | Ensure release valve is fully opened; inspect for obstructions; contact Dake support for spring replacement. |
| Loss of pressure during operation. | Hydraulic leak; faulty seals; release valve not fully closed. | Inspect for visible leaks and tighten connections; contact Dake support for seal replacement; ensure release valve is securely closed. |
| Chybějící díly při dodání. | Chyba balení nebo poškození při přepravě. | Immediately contact your supplier or Dake customer service with your purchase details and a list of missing items. |
8. Specifikace
| Model | B-10 (Item model number: 972200) |
| Kapacita zatížení | 10 tun |
| Max. Working Height | 16 palců |
| Min. Working Height | 4 palců |
| Ram cestování | 6 palců |
| Table Dimensions (W x L) | 16-3/4 x 3 palců |
| Press Overall Dimensions (H x W x L) | 36 x 23 x 18 palce |
| Hmotnost | 132 lb |
| Zdroj napájení | Manual Hydraulic Handpump |
| Výrobce | Dake Corporation |
9. Záruka a podpora
For specific warranty information regarding your Dake B-10 Manual Utility Hydraulic Bench Press, please refer to the documentation included with your purchase or visit the official Dake Corporation webZáruční podmínky se obvykle vztahují na výrobní vady po stanovenou dobu.
For technical support, parts, or service inquiries, please contact Dake Corporation directly:
- Webmísto: www.dakecorp.com
- Kontaktní údaje: Refer to the "Contact Us" section on the Dake website for phone numbers and email addresses.
