1. Úvod
This manual provides essential information for the safe and effective use of your Mastercool 62010 30 lb Refrigerant Recovery Cylinder. This cylinder is designed for the storage and transport of recovered refrigerant gases, ensuring compliance with safety standards and environmental regulations. Please read this manual thoroughly before operating the cylinder.
Figure 1: Mastercool 62010 30 lb Refrigerant Recovery Cylinder
2. Vlastnosti produktu
- Odolná konstrukce: Made from robust HP295 steel for long-lasting performance.
- Odolnost proti korozi: Features a powder-coated finish in yellow/gray for enhanced durability and protection against corrosion.
- Konstrukce Y-ventilu: Equipped with a Y-valve for separate control of liquid and vapor recovery, improving efficiency and safety.
- Zabezpečená připojení: Includes 1/4" FL-M (7/16-20) fittings for reliable and leak-free connections.
- Snadná manipulace: Designed with a collar for convenient handling and transport.
- Wide Refrigerant Compatibility: Suitable for all types of refrigerants, including CFCs, HFCs, HCFCs, and blends such as R12, R22, R134a, and R410A.
- Předem nabito: Cylinder is pre-charged to ensure a clean, dry interior upon delivery.
- Bezpečnostní certifikace: Conforms to DOT-4BA400 specifications, ARI guidelines, and TC Canadian approved for safe transport. Valve & float switch are UL listed.
- Zajištění kvality: All cylinders are pressure and leak tested directly at the factory headquarters.
Figure 2: Powder-Coated Finish, Roll Core Base, and Collar Style Handle
Figure 3: Y-Valve Design with 1/4" FL-M Fittings
Figure 4: Refrigerant Compatibility
3. Specifikace
| Specifikace | Hodnota |
|---|---|
| Velikost (Š x V) | 9.125" x 17.52" |
| Váha táry | 17.99 lb |
| Standardní specifikace | DOT-4BA400 |
| Jmenovitý objem vody | 26.2 lb / 11.9 l |
| Provozní tlak | 400 PSI / 2.7 MPa |
| Zkušební tlak v nádrži | 800 PSI / 5.5 MPa |
| Tlak pojistného ventilu | 600 PSI / 4.1 MPa |
| Tlak vzduchotěsnosti | 400 PSI / 2.7 MPa |
| Materiál těla | Ocel HP295 |
Figure 5: Cylinder Dimensions and Capacity
4. Bezpečnostní informace
Always prioritize safety when handling refrigerant recovery cylinders. Failure to follow safety guidelines can result in serious injury or property damage.
- DOT-4BA400 Certified: This cylinder meets Department of Transportation (DOT) standards for safe transport of pressurized gases.
- TC Canadian Approved: Complies with Transport Canada standards for safety.
- Hodnoty tlaku: Do not exceed the specified service pressure of 400 PSI. The tank test pressure is 800 PSI, and the relief valve activates at 600 PSI.
- Hořlavá chladiva: Exercise extreme caution when handling flammable refrigerants. Ensure adequate ventilation and eliminate ignition sources.
- Osobní ochranné prostředky (OOP): Always wear appropriate PPE, including safety glasses and gloves, when working with refrigerants and pressurized cylinders.
- NOT FOR USE WITH NITROGEN: This cylinder is specifically designed for refrigerants and is NOT suitable for use with nitrogen.
- Přeplnění: Avoid overfilling the cylinder. The 3/4" NPT opening accepts an 80% fill float switch shut-off device to prevent overfilling.
- Větrání: Perform all recovery operations in a well-ventilated area.
- Zacházení: Use the integrated collar for safe and secure handling. Avoid dropping or subjecting the cylinder to impact.
Obrázek 6: Bezpečnostní certifikace
5. Nastavení
Proper setup is crucial for efficient and safe refrigerant recovery. This section provides general guidance; always refer to your recovery machine's manual for specific connection procedures.
- Inspect Cylinder: Before each use, visually inspect the cylinder for any signs of damage, corrosion, or leaks. Ensure all valves are closed.
- Position Cylinder: Place the recovery cylinder on a stable, level surface. If using a refrigerant scale, ensure the cylinder is centered and secure.
- Připojte hadice: Connect the appropriate hoses from your refrigerant recovery machine to the Y-valve fittings on the cylinder. The Y-valve allows for separate liquid and vapor connections.
- Čistit vzduch: Utilize the 1/4" opening for the air purge valve to remove non-condensable gases from the cylinder before recovery, if necessary.
- Otevřené ventily: Slowly open the liquid and/or vapor valves on the cylinder as required by your recovery procedure.
Video: Mastercool Recovery Cylinders Overview
Video 1: Overview of Mastercool Recovery Cylinders, demonstrating their features and general use in a professional setting.
Video: Worthington Industries Recovery Tank Usage
Video 2: Demonstrates the general process of using a recovery tank for refrigerant recovery, including connections and operation.
6. Operating Instructions (Refrigerant Recovery)
The following steps outline a typical refrigerant recovery process using the Mastercool 62010 cylinder. Always follow the specific instructions provided with your refrigerant recovery machine.
- Connect Recovery Machine: Ensure your recovery machine is properly connected to the system being serviced and to the Mastercool 62010 cylinder as described in the Setup section.
- Verify Valves: Confirm that the appropriate liquid and/or vapor valves on the cylinder are open for the recovery process.
- Spustit zotavení: Initiate the recovery process on your recovery machine. Monitor the pressure gauges on the recovery machine and the cylinder (if equipped with a scale) to track the amount of refrigerant being recovered.
- Monitor hladiny naplnění: If using an 80% fill float switch, the recovery machine should automatically shut off when the cylinder reaches 80% capacity. If not, monitor the weight using a refrigerant scale to prevent overfilling.
- Úplné zotavení: Once recovery is complete and the system pressure is stable, close the cylinder valves and then shut off the recovery machine.
- Odpojení hadic: Carefully disconnect the hoses from the cylinder and the system, ensuring minimal refrigerant release.
Video: Complete Recovery System in Action
Video 3: Shows a complete refrigerant recovery system, including a cylinder, being used for automotive AC service.
7. Údržba
- Vizuální kontrola: Regularly inspect the cylinder for any signs of physical damage, rust, or leaks.
- Valve Inspection: Check the Y-valve and other fittings for proper operation and ensure they seal tightly.
- Hydrostatické zkoušky: As per DOT regulations, refrigerant recovery cylinders must be re-tested every five years from the date of manufacture or the last re-test. Refer to local regulations for specific requirements.
- Čištění: Keep the exterior of the cylinder clean and free from debris.
8. Skladování
- Zabezpečené úložiště: Store cylinders in an upright position in a secure, well-ventilated area away from direct sunlight, heat sources, and corrosive materials.
- Teplota: Avoid storing cylinders in areas where temperatures can exceed 125°F (52°C).
- Ochrana ventilu: Ensure valve caps are securely in place during storage and transport to protect the valves from damage.
- Empty Cylinders: Even empty cylinders may contain residual pressure and should be handled with care.
9. Řešení problémů
- Slow Recovery: Check for kinks in hoses, ensure all valves are fully open, and verify the recovery machine is operating correctly. Ensure the correct liquid/vapor port is being used.
- No Recovery: Confirm power to the recovery machine, check all connections for leaks, and ensure the system being recovered from has refrigerant.
- Cylinder Overfilling: If not using an automatic shut-off, ensure a refrigerant scale is used to monitor weight and prevent overfilling.
- úniky: If a leak is suspected, immediately cease operation, ventilate the area, and use a leak detector to pinpoint the source. Tighten connections or replace faulty components.
10. Záruka a podpora
For warranty information, technical support, or replacement parts, please contact Mastercool customer service or visit the official Mastercool webmísto. Uschovejte si doklad o koupi pro případ záručních reklamací.