Návod k obsluze brzdových hadic AGS BL360

1. Úvod

The AGS BL360 Brake Line is a high-quality steel tubing component designed for use in automotive hydraulic brake systems. This manual provides essential information regarding the proper handling, installation, maintenance, and safety considerations for the AGS BL360 Brake Line to ensure optimal performance and vehicle safety. Adherence to these instructions is crucial for the correct function of your vehicle's braking system.

Figure 1: AGS BL360 Brake Line with fittings. This image displays the AGS BL360 brake line, featuring its durable steel construction and pre-installed brass-colored fittings. The fittings are designed for secure connections within the vehicle's brake system.

2. Důležité bezpečnostní informace

VAROVÁNÍ: Improper installation or maintenance of brake system components can lead to brake failure, resulting in serious injury or death. Brake system work should only be performed by qualified and experienced automotive technicians.

• Při práci na brzdových systémech vždy používejte vhodné osobní ochranné prostředky (OOP), včetně ochranných brýlí a rukavic.
• Před zahájením jakékoli práce se ujistěte, že je vozidlo bezpečně podepřeno na rovném povrchu pomocí zvedáků. Nikdy se nespoléhejte pouze na zvedák.
• Use only the specified brake fluid for your vehicle. Mixing different types of brake fluid can cause system damage.
• Avoid contact with brake fluid, as it can damage paint and irritate skin. Dispose of used brake fluid responsibly according to local regulations.
• Do not reuse old brake lines or fittings. Always replace with new, compatible components.
• Thoroughly inspect all connections for leaks after installation and before operating the vehicle.

3. Obsah balení

The AGS BL360 package typically includes:

• One (1) AGS BL360 Brake Line (Steel Tubing with pre-installed fittings)

Note: Additional tools, brake fluid, and other components required for installation are sold separately.

4. Specifikace

5. Instalace (Nastavení)

The installation of brake lines is a critical procedure that directly impacts vehicle safety. It is strongly recommended that this task be performed by a certified automotive technician.

5.1. Potřebné nástroje a materiály (nejsou součástí balení)

• Servisní příručka vozidla
• Jack a jack stojany
• Flare nut wrenches (for brake line fittings)
• Line bending tool (if custom bending is required)
• Brake fluid (DOT 3, DOT 4, or as specified by vehicle manufacturer)
• Brake bleeder kit
• Vypouštěcí vana na brzdovou kapalinu
• Osobní ochranné prostředky (OOP)

5.2. Kroky instalace

1. Připravte vozidlo: Park the vehicle on a level, firm surface. Engage the parking brake. Use a jack to lift the vehicle and secure it with appropriate jack stands. Consult your vehicle's service manual for specific lifting points.
2. Vypuštění brzdové kapaliny (volitelné, ale doporučené): If replacing a significant portion of the brake system, it may be beneficial to drain the old brake fluid from the master cylinder.
3. Remove Old Brake Line: Carefully locate the brake line to be replaced. Using flare nut wrenches, loosen and remove the fittings connecting the old brake line to the master cylinder, proportioning valve, calipers/wheel cylinders, or other components. Be prepared for brake fluid to leak.
4. Form New Brake Line (If Necessary): If the new AGS BL360 brake line needs to match a specific contour, use a professional line bending tool to carefully shape it. Avoid kinking or flattening the line, as this will restrict fluid flow and compromise safety. The BL360 comes pre-flared, so no flaring tool is needed.
5. Install New Brake Line: Route the new AGS BL360 brake line in the exact path of the original line, ensuring it does not rub against moving parts, sharp edges, or exhaust components. Connect the fittings by hand to avoid cross-threading, then tighten them securely with flare nut wrenches. Do not overtighten, as this can strip threads or damage the line.
6. Refill and Bleed Brake System: Once all brake lines are securely installed, refill the master cylinder with new, clean brake fluid to the MAX line. Proceed to bleed the brake system according to your vehicle's service manual. This typically involves a specific sequence for bleeding each wheel.
7. Zkontrolujte netěsnosti: After bleeding, pump the brake pedal several times to build pressure. With the pedal depressed, carefully inspect all new connections for any signs of brake fluid leakage.
8. Test Brake Function: Before driving, perform a static brake test. With the engine off, press the brake pedal firmly. It should feel firm and not sink to the floor. Start the engine and repeat the test. If the pedal feels spongy or sinks, re-bleed the system. Conduct a low-speed test drive in a safe area to confirm proper braking function.

6. Provoz

The AGS BL360 Brake Line is a passive component within your vehicle's hydraulic brake system. Its function is to safely and efficiently transmit hydraulic pressure from the master cylinder to the brake calipers or wheel cylinders, enabling the vehicle to slow down or stop. Once correctly installed and the brake system is properly bled, the brake line operates continuously as part of the braking mechanism. There are no user-adjustable settings or operational controls directly associated with the brake line itself.

7. Údržba

Regular inspection and maintenance of your vehicle's brake system, including brake lines, are essential for safety and longevity.

• Vizuální kontrola: Periodically inspect the entire length of the brake lines for signs of corrosion, kinks, dents, cracks, or any physical damage. Pay close attention to areas where lines pass through chassis components or are exposed to road debris.
• Detekce úniku: Check all brake line connections and fittings for any signs of brake fluid leaks. Even small leaks can compromise braking performance over time.
• Hladina brzdové kapaliny: Regularly check the brake fluid level in the master cylinder reservoir. A consistently low level may indicate a leak in the system.
• Brake Fluid Condition: Consult your vehicle's service manual for recommended brake fluid replacement intervals. Brake fluid can absorb moisture over time, reducing its boiling point and effectiveness.
• Čištění: Keep brake lines free from excessive dirt, grime, and corrosive substances.

Any signs of damage or leakage require immediate attention from a qualified technician.

8. Řešení problémů

If you experience issues with your braking system after installing the AGS BL360 Brake Line, consider the following common problems and potential solutions. Always prioritize safety and consult a professional if you are unsure.

• Měkký nebo poddajný brzdový pedál:
  • Možná příčina: Air in the brake system.
  • Řešení: Re-bleed the entire brake system thoroughly, following the vehicle manufacturer's recommended procedure.
• Brake Fluid Leakage:
  • Možná příčina: Loose fittings, damaged flare, or damaged brake line.
  • Řešení: Carefully inspect all connections for tightness. If a fitting is loose, tighten it carefully. If the flare or line is damaged, the component must be replaced. Do not attempt to repair a damaged brake line.
• No Brake Pedal Pressure:
  • Možná příčina: Severe air in the system, major leak, or master cylinder failure.
  • Řešení: Immediately stop driving the vehicle. Inspect for major leaks. If no obvious leak, re-bleed the system. If the problem persists, the master cylinder or other major brake components may require inspection by a professional.
• Brake Line Kinked or Restricted:
  • Možná příčina: Improper bending during installation.
  • Řešení: A kinked or restricted brake line must be replaced. Do not attempt to straighten a kinked line, as its structural integrity will be compromised.

9. Informace o záruce

For specific warranty details regarding the AGS BL360 Brake Line, please refer to the warranty documentation provided with your purchase or visit the official AGS website. Warranty terms and conditions typically cover manufacturing defects and may vary based on the region and retailer.

10. Zákaznická podpora

If you have questions or require assistance with your AGS BL360 Brake Line, please contact AGS customer support through their official website or the retailer from whom the product was purchased. When contacting support, please have your product model number (BL360) and purchase information readily available.