Mellow WS7040

Mellow WS7040 24V Brushless Centrifugal Air Blower User Manual

Model: WS7040 | Brand: Mellow

Zavedení

This manual provides detailed instructions for the installation, operation, maintenance, and troubleshooting of the Mellow WS7040 24V Brushless Centrifugal Air Blower. This high-performance fan is designed for applications requiring efficient airflow, such as 3D printers like VzBoT and HevORT.

Mellow WS7040 Blower Fan with wires, highlighting 10,000 hours service life.
Figure 1: Mellow WS7040 Blower Fan, designed for a service life of up to 10,000 hours.

The Mellow team is dedicated to developing 3D printer accessories compatible with various 3D printers, focusing on NF Extruders, NF Hotends, and FLY Motherboards and Electronics. Your feedback on products, usage, and sales is welcome.

Specifikace

The Mellow WS7040 is a compact and powerful centrifugal blower. Key specifications are detailed below:

AtributSpecifikace
Číslo modelu10WS7040 (WS7040-24-V200)
Typ položkyFan (Centrifugal Blower)
Název značkyMěkký
Původpevninská Čína
Velikost70 x 71 x 22.4 mm
svtageDC 24V
Proud2.7A
Speed (Free-blowing)37000 ot./min ± 7 %
Air Pressure (Free-blowing)6.5 kPa
Speed (At working point)40000 ot./min ± 7 %
Air Pressure (At working point)4 kPa
Typ motoruThree Phase Brushless
Typ ložiskaNMB Ball bearing
Dielektrická pevnost500VDC for 1 Min
Třída izolacetřída F
Třída ochranyIP20
Rozsah provozních teplot-20 °C až +60 °C (bez kondenzace)
Service Life (MTTF at 25°C)10,000 hodin
Hallův snímač60
Speed @ Hall Sensor Frequency1Hz = 60 r/min
Typ ovladačeWS120BDY01V03-SRP008/WS2403DY01V04
Hmotnost produktu78 g
Detailed technical drawing of the WS7040 blower fan with dimensions, wiring diagram, and performance data.
Figure 2: Technical drawing showing dimensions, wiring pinout, and performance characteristics of the WS7040 fan.
Table of product parameters and performance curve for the WS7040 fan.
Figure 3: Product parameters table and performance curve (Static Pressure vs. Airflow) for the WS7040-24-V200 model.

Obsah balení

Balíček obsahuje následující položky:

  • 1 x WS7040 Blower Fan
  • 1 x Driver Board (pre-connected or included for installation)
Image showing the WS7040 blower fan and its accompanying driver board.
Figure 4: The WS7040 Blower Fan and its dedicated driver board.

Nastavení a instalace

The WS7040 blower fan comes with a driver board and supports two primary control methods:

Method 1: Potentiometer Knob Control

For direct speed control using the included potentiometer knob:

  1. Ensure the driver board is connected to the fan.
  2. Connect the driver board directly to a 24V DC power supply.
  3. Use the potentiometer knob to adjust the fan speed.
Installation diagram showing the blower fan, driver board, and speed control potentiometer connected.
Figure 5: Installation diagram illustrating the connection of the blower fan, driver board, and potentiometer for speed control.
Detailní záběr view of the speed control potentiometer.
Figure 6: The speed control potentiometer for manual fan speed adjustment.
Detailní záběr view of the driver board for the WS7040 fan.
Figure 7: The dedicated driver board for the WS7040 blower fan.

Method 2: Motherboard or Raspberry Pi Control

To control the fan speed using a 3D printer motherboard or Raspberry Pi:

  1. Remove the potentiometer from the driver board.
  2. Connect the signal pin of the driver board to a 5V or 3.3V pin on your motherboard or Raspberry Pi.
  3. Connect the GND pin of the driver board to the GND of your motherboard or Raspberry Pi.
  4. Ensure your firmware is configured correctly for PWM fan control.

Návod k obsluze

Once installed, the fan can be operated via the potentiometer or through your 3D printer's control system. Below are common firmware configurations:

Firmware Configuration Examples:

Marlin Firmware:

To enable software PWM control for the fan in Marlin, modify your Configuration_adv.h file:

  • Umožnit FAN_SOFT_PWM.
  • Soubor SOFT_PWM_SCALE na 5.

Duetboard Firmware:

For Duetboards, fan control typically involves configuring the fan output in your config.g file using M950 and M106 commands. Ensure the fan is assigned to a PWM-capable pin and configured for the correct frequency and inversion if necessary. Refer to the Duet3D documentation for detailed fan configuration specific to your Duet board version.

Klipper Firmware:

For Klipper, add a fan section to your printer configuration file (např, printer.cfg):

[fan]
pin: host:gpio26
hardware_pwm: False
cycle_time: 0.005

Upravit pin: host:gpio26 to match the actual GPIO pin connected on your Raspberry Pi or host device.

Údržba

To ensure optimal performance and longevity of your Mellow WS7040 blower fan, follow these maintenance guidelines:

  • Čištění: Periodically inspect the fan's intake and outlet for dust, debris, or filament strands. Gently clean with compressed air or a soft brush to prevent blockages and maintain airflow efficiency.
  • Provozní prostředí: Operate the fan within its specified temperature range of -20°C to +60°C. Avoid environments with high humidity or condensation, as this can damage internal components.
  • Životnost ložiska: The NMB ball bearings are designed for a long service life (up to 10,000 hours MTTF at 25°C). Avoid excessive mechanical stress or vibrations that could shorten bearing life.
  • Napájení: Ensure a stable 24V DC power supply is used. Fluctuations or incorrect voltage can affect performance and lifespan.

Odstraňování problémů

If you encounter issues with your WS7040 blower fan, consider the following troubleshooting steps:

  • Ventilátor se netočí:
    • Check power connections to the driver board and ensure a stable 24V DC supply.
    • Verify all wiring connections are secure and correct according to the installation diagram.
    • If using potentiometer control, ensure the potentiometer is not set to minimum speed.
    • If using motherboard/Raspberry Pi control, check your firmware configuration and ensure the control signal pin is correctly connected and outputting a PWM signal.
  • Reduced Airflow/Noise:
    • Inspect the fan blades and housing for any obstructions (dust, debris). Clean as necessary.
    • Ensure the fan is mounted securely and not vibrating excessively.
    • Check for any damage to the fan blades or housing.
  • Nekonzistentní rychlost:
    • If using potentiometer control, check the potentiometer for loose connections or damage.
    • If using motherboard/Raspberry Pi control, verify the stability of the PWM signal from your controller.

If problems persist after attempting these steps, please contact Mellow 3D Official Store support for further assistance.

Tipy pro uživatele

  • Driver Board Included: The WS7040 blower fan package includes the necessary driver board, simplifying installation and control.
  • Všestranné ovládání: The fan can be controlled either directly via the included potentiometer for manual speed adjustment or integrated into a 3D printer's control system (e.g., Marlin, Duet, Klipper) for automated control.
  • Kompatibilita: While designed for 3D printers like VzBoT and HevORT, the fan's 24V DC input and flexible control options make it adaptable to various projects requiring high-pressure airflow.

Často kladené otázky (FAQ)

Q: What are the main features of this product?
A: This is a Mellow WS7040 24V Brushless Centrifugal Air Blower, known for its high air pressure and long service life, suitable for 3D printer applications.
Q: Does the package include the driver board?
A: Yes, the WS7040 Blower Fan package includes the dedicated driver board.
Q: Can this fan be controlled by a 3D printer motherboard?
A: Yes, by removing the potentiometer and connecting the signal pin to a 5V or 3.3V pin on your motherboard (e.g., Marlin, Duet, Klipper), you can control the fan via firmware.

Záruka a podpora

For any product inquiries, technical support, or warranty claims, please contact the Mellow 3D Official Store directly. Provide your purchase details and a clear description of the issue for prompt assistance.

Související dokumenty - WS7040

Předview Uživatelská příručka k mini Bluetooth reproduktoru Mellow
Uživatelská příručka k Bluetooth reproduktoru Mellow Mini s podrobným popisem jeho funkcí, ovládání, párování TWS a specifikací. Obsahuje pokyny pro připojení Bluetooth, přepínání režimů a řešení problémů.
Předview Uživatelská příručka k bezdrátovým sluchátkům Mellow Flow s potlačením hluku
Uživatelská příručka pro bezdrátová sluchátka Mellow Flow s potlačením hluku (model G99B). Zahrnuje obsah balení, specifikace produktu, pokyny k párování, návod k obsluze a informace o nabíjení.
Předview Mellow Modernista Classic Heavy Duty 10" Twin Bed Frame Assembly Instructions
Step-by-step guide to assemble the Mellow Modernista Classic Heavy Duty 10" Twin bed frame (Model PMBWS-10T). Includes parts list, assembly steps, and important safety information.
Předview Mellow Alto Bluetooth Speaker User Manual - Features, Operation, and Specifications
Comprehensive user manual for the Mellow Alto Bluetooth Speaker, covering package contents, operating instructions, TWS pairing, AUX and TF card modes, technical specifications, and FCC/ISED regulatory information.
Předview Návod na montáž rámu postele Mellow Modernista Classic 14" s čelem
Comprehensive assembly instructions for the Mellow Modernista Classic 14-inch bed frame with headboard. Learn how to easily set up your bed with clear steps, parts list, and safety information. Mellow is a global design company focused on user-centric, quality home furnishings.
Předview Návod k montáži rámu postele MELLOW Naturalista Classic 12"
Step-by-step assembly guide for the MELLOW Naturalista Classic 12" bed frame, including parts list, instructions, and safety warnings. Easy to set up, durable design. Learn how to assemble your MELLOW bed frame efficiently.