Brushless Motor Controller X040-AXC001C Instruction Manual

1. Úvod

This manual provides detailed instructions for the installation, operation, and maintenance of your Brushless Motor Controller X040-AXC001C. Please read this manual thoroughly before use to ensure safe and efficient operation of your electric bicycle.

2. Bezpečnostní informace

• ⚠️Warning: Please mind potential fire risk and strictly follow the instruction manual for charging and storage of your e-bike battery.
• Před jakoukoli instalací, údržbou nebo odstraňováním problémů vždy odpojte baterii.
• Ujistěte se, že všechna připojení jsou bezpečná a řádně izolovaná, aby se zabránilo zkratu.
• Nevystavujte ovladač vodě ani extrémní vlhkosti.
• Pokud si nejste jisti postupem instalace nebo zapojení, vyhledejte odbornou pomoc.

3. Specifikace produktu

Poznámka: Specifikace se mohou změnit bez předchozího upozornění.

4. Obsah balení

• 1x Brushless Motor Controller X040-AXC001C

5. Instalace a zapojení

Proper installation and wiring are crucial for the safe and correct operation of your e-bike. If you are not confident in your ability to install this controller, please consult a qualified technician.

5.1 Obecné zapojeníview

The X040-AXC001C controller features multiple color-coded connectors for various e-bike components. Refer to the product images and video for a visual guide to the connectors.

5.2 Identifikace konektoru

• Příkon: Typically thicker red and black wires for battery connection.
• Fázové vodiče motoru: Three thicker wires (often green, blue, yellow) connecting to the motor.
• Vodiče Hallova senzoru: A multi-pin connector (usually 5 or 6 pins) for motor Hall sensors.
• Škrticí klapka: A 3-pin connector for the throttle input.
• Brzdové páky: Connectors for brake cut-off sensors (often 2-pin).
• Měřič displeje: A multi-pin connector for the KDS compatible display unit.
• PAS (senzor asistence pedálu): Konektor pro senzor asistence pedálů.
• Other Wires: May include wires for lights, speed sensor, cruise control, or self-learning functions. Refer to your e-bike's specific wiring diagram for detailed connections.

5.3 kroky instalace

1. Montáž ovladače: Securely mount the controller in a protected area on your e-bike, away from direct water exposure and excessive vibration. Ensure adequate airflow for cooling.
2. Připojení fázových vodičů motoru: Connect the three thick motor phase wires from the controller to the corresponding wires on your motor.
3. Připojení vodičů Hallova senzoru: Připojte konektor Hallova senzoru z regulátoru ke konektoru Hallova senzoru motoru.
4. Připojení škrticí klapky: Plug in the throttle connector.
5. Připojení brzdových pák: Connect the brake lever cut-off wires.
6. Connect Display Meter: Connect the display meter to its designated port.
7. Připojení senzoru PAS: If applicable, connect the PAS sensor.
8. Připojte baterii: Finally, connect the battery power wires (red to positive, black to negative). Double-check all connections before powering on.

Obrázek: Přední strana view of the Brushless Motor Controller X040-AXC001C with specifications label.

Obrázek: Detail view of the wire connectors for the Brushless Motor Controller X040-AXC001C.

6. Návod k obsluze

Once the controller is correctly installed and all connections are secure, operating your e-bike is straightforward:

1. Zapnutí: Turn on your e-bike's battery and then the display unit (if applicable). The controller will initialize.
2. Ovládání škrticí klapky: Použijte plyn k ovládání otáček motoru.
3. Pedálový asistent: If a PAS sensor is installed, the motor will provide assistance based on your pedaling input and the selected assist level on your display.
4. Vypnutí brzdy: Engaging the brake levers will cut power to the motor for safety.
5. Vypnout: Turn off the display unit first, then the battery, when you are finished riding.

7. Údržba

• Udržujte v čistotě: Regularly wipe down the controller with a dry cloth to remove dust and dirt. Avoid using harsh chemicals or excessive moisture.
• Kontrola připojení: Periodically check all wire connections for tightness and signs of wear or corrosion. Re-secure any loose connections.
• Vyvarujte se přehřátí: Ensure the controller is not covered or obstructed, allowing for proper heat dissipation.
• Ochrana životního prostředí: Protect the controller from direct sunlight, extreme temperatures, and heavy rain.

8. Řešení problémů

If you encounter issues with your e-bike's motor system, consider the following common troubleshooting steps:

• No Power/Motor Not Responding:
  • Zkontrolujte úroveň nabití baterie.
  • Verify all power connections (battery to controller) are secure.
  • Ensure the display unit is powered on and functioning.
• Nepravidelné motorické chování:
  • Check Hall sensor connections for looseness or damage.
  • Inspect motor phase wires for proper connection and insulation.
  • Ensure throttle and brake lever connections are correct and not faulty.
• Displej nefunguje:
  • Check the display unit's power and signal connections to the controller.
  • Ensure the display is compatible with the controller (e.g., KDS display).

If the problem persists after basic troubleshooting, it is recommended to consult a professional e-bike technician.

9. Uživatelské tipy

• Kontrola kompatibility: Před nákupemasing or installing, always confirm the controller's voltage (24V/36V/48V) and current limit (18A) are compatible with your e-bike's motor and battery.
• Zabezpečená připojení: A common cause of issues is loose wiring. Always ensure all connectors are firmly seated and secured to prevent intermittent power or signal loss.
• Ochrana vody: While controllers are often designed to be somewhat robust, protecting them from direct water exposure (e.g., heavy rain, puddles) will significantly extend their lifespan.
• Řízení tepla: Ensure the controller is mounted in a location that allows for good airflow to prevent overheating, especially during prolonged or high-power usage.

10. Záruka a podpora

For any product support, technical assistance, or warranty-related inquiries, please contact the seller or manufacturer directly. Keep your purchase records handy as proof of purchase may be required.