1. Bezpečnostní informace
Before operating the HITBOX HBC65 Plasma Cutter, read and understand all safety warnings and operating instructions in this manual. Failure to follow these instructions may result in electric shock, fire, serious injury, or death.
- Elektrický šok: Toto zařízení používá vysoké objtage. Always ensure proper grounding. Do not operate in wet conditions. Wear dry gloves and protective clothing.
- Výpary a plyny: Plasma cutting produces fumes and gases that can be hazardous to your health. Operate in a well-ventilated area. Use a fume extractor if necessary.
- Fire and Explosions: Sparks and hot metal can cause fires. Keep flammable materials away from the cutting area. Have a fire extinguisher readily available.
- Obloukové paprsky: Obloukové paprsky mohou popálit oči a kůži. Používejte svářečskou kuklu s vhodným stíněním, ochranné brýle a ochranný oděv.
- Hluk: Nadměrný hluk může poškodit sluch. Používejte ochranu sluchu.
- Horké díly: Hořák a obrobek se mohou extrémně zahřát. Před manipulací nechte součásti vychladnout nebo používejte tepelně odolné rukavice.
Always disconnect power before performing any maintenance or changing consumables.
2. Konec produktuview
2.1 Klíčové vlastnosti
- 65A Plasma Cutter: Capable of cutting up to 1 inch (25 mm) on 220V, and up to 5/16 inch (8 mm) clean cut on 110V.
- Dual Voltage (110 V/220 V): Automatický voltage adaptation for versatile use.
- Bezdotykový pilotní oblouk: Allows cutting rusty, painted, or dirty metal without direct torch contact, extending consumable life.
- Non-HF Start: Reduces electromagnetic interference, making it suitable for use with CNC systems.
- 60% Duty Cycle: Provides reliable performance for extended cutting applications.
- Smart Protection & Cooling: Zahrnuje overvoltage, overcurrent, overheating, and overload protection. Features a smart fan that activates only when needed.
- CNC Ready: Designed for integration with CNC cutting tables.
- Režimy 2T/4T: Offers flexible control for short and long cuts.
- Adjustable Post-Flow: Cools the torch and extends consumable life.
- Velký digitální displej: Provides clear and precise operation data.
Figure 1: Internal Protection Systems and Smart Fan Operation.
2.2 Obsah balení
The following items are included with your HITBOX HBC65 Plasma Cutter:
- HITBOX HBC65 Plasma Cutter Unit
- Cutting Torch (13 ft)
- Země Clamp (4.9 stop)
- Air Hose (6.5 ft)
- Hadice Clamps (2x)
- Tip Nozzles (x2)
- Elektrody (x2)
- Zásuvkový adaptér
- GX16-02 Plug
- GX16-04 Plug
- Air Regulator & Filter
- Uživatelská příručka (tento dokument)
Figure 2: Included Components in the Package.
2.3 Úvod do panelu
Familiarize yourself with the controls and indicators on the plasma cutter's front and rear panels:
- Current (A)/Time (S) Display: Shows the set cutting current or time.
- Zobrazení tlaku vzduchu: Indicates the current air pressure in BAR or PSI.
- Mode (Air Check/Cutting): Selects between air check mode and cutting mode.
- Set Time (Pilot Air/Post Air): Adjusts the duration for pilot arc air or post-flow air.
- Cutting Mode (2T/4T/Grid): Selects the desired cutting trigger mode or grid cutting function.
- Status (Cutting Torch/Cutting): Indicates the operational status of the torch or cutting process.
- Parameter Adjustment Button: Used to modify current, time, and other settings.
- Řídicí signál: Connection point for external control signals, such as from a CNC system.
- Arc Voltage Výstup: Output for arc voltage monitoring, typically for CNC integration.
- Vzduchový filtr: Component for filtering incoming air supply.
Figure 3: Large Digital Display for Easy Data Reading.
Figure 4: Panel Introduction with Labeled Components.
3. Technické specifikace
| Specifikace | Hodnota |
|---|---|
| Číslo modelu | HBC65 |
| Výrobce | HITBOX |
| Vstupní objemtage | 110V/220V Dual Voltage |
| Jmenovitý výstupní proud | 65A |
| Pracovní cyklus | 60 % |
| 110V Clean Cut Thickness | 1/32" ~ 5/16" (1 ~ 8 mm) |
| 110V Maximum Cut Thickness | 19/32" ~ 5/16" (8 ~ 15 mm) |
| 220V Clean Cut Thickness | 1/32" ~ 3/8" (1 ~ 10 mm) |
| 220V Maximum Cut Thickness | 3/8" ~ 1" (10 ~ 25 mm) |
| Doporučený tlak vzduchu | 50-60 PSI (Minimum ≥80 PSI supply) |
| Recommended Air Flow | ≥6.36 CFM |
| Hmotnost položky | 13.96 lbs (Unit only) / 21.4 lbs (Package) |
| Rozměry balení | 19.6 x 14 x 8.8 palce |
| Zdroj napájení | AC |
4. Nastavení
4.1 Vybalení a kontrola
Carefully remove the plasma cutter and all accessories from the packaging. Inspect for any shipping damage. Report any damage to your supplier immediately.
4.2 Elektrické připojení
The HBC65 is a dual-voltage machine. It automatically detects the input voltage (110V or 220V). Ensure the power outlet matches the machine's requirements and is properly grounded. Use the provided plug adaptor if necessary.
- Připojte napájecí kabel ke vhodnému zdroji napájení.
- Ensure the power switch on the machine is in the OFF position before connecting to power.
4.3 Připojení vzduchového kompresoru
An external air compressor is required for operation. The compressor must be capable of supplying stable air pressure of at least 80 PSI and an air flow of at least 6.36 CFM. The recommended working pressure is 50-60 PSI.
- Install the included air regulator and filter unit to the air inlet port on the rear of the plasma cutter.
- Connect the air hose from your air compressor to the air regulator's inlet.
- Secure all connections with the provided hose clamps to prevent air leaks.
Figure 5: Air Regulator and Filter Installation.
4.4 Hořák a uzemnění Clamp Spojení
- Connect the plasma cutting torch to the designated port on the front panel. Ensure it is securely tightened.
- Připojte zemnící třamp cable to the ground terminal on the front panel.
- Připevněte zem třamp securely to the workpiece or cutting table, ensuring good electrical contact.
5. Návod k obsluze
5.1 Power On and Initial Checks
- Zapněte hlavní vypínač na plazmové řezačce.
- Digitální displej se rozsvítí.
- Set the air regulator to the recommended working pressure (50-60 PSI).
- Press the 'Mode' button to select 'Air Check' to verify air flow through the torch.
5.2 Setting Cutting Parameters
Use the 'Parameter Adjustment Button' to set the desired cutting current (Amps) and other parameters based on the material thickness and type.
- Proud (A): Adjust according to material thickness. Higher current for thicker materials.
- Pilot Arc Duration: Recommended 5-10 seconds for manual cutting, 3-5 seconds for CNC.
- Doba doběhu: Recommended 2-15 seconds to cool the torch after cutting.
5.3 Cutting Modes (2T/4T)
- 2T (Two-Touch) Mode: Press and hold the torch trigger to start the arc and cut. Release the trigger to stop. Suitable for short cuts.
- 4T (Four-Touch) Mode: Press and release the trigger to start the arc and cut. Press and release again to stop. Reduces hand fatigue during long cuts.
5.4 Bezdotykový provoz pilotního oblouku
The HBC65 features a non-touch pilot arc, allowing you to start cutting without direct contact between the torch tip and the workpiece. This is particularly useful for cutting rusty, painted, or uneven surfaces.
Figure 6: Pilot Arc Cutting in Action with Sample Cuts.
5.5 Grid Cutting
The HBC65 supports grid cutting. Select the 'Grid' cutting mode on the panel. This feature allows for stable cutting on expanded metal or grates where continuous contact is not possible.
Figure 7: Demonstrating Grid Cutting.
5.6 CNC Integration
The HBC65 is CNC-ready. Connect your CNC cutting table's control signals to the designated ports on the plasma cutter (Control Signal and Arc Voltage Output). Refer to your CNC system's manual for specific connection and operation details.
Figure 8: Plasma Cutter Working with a CNC System.
6. Údržba
Regular maintenance ensures optimal performance and extends the lifespan of your plasma cutter. Always disconnect the power supply before performing any maintenance.
6.1 Výměna spotřebního materiálu
The torch consumables (tips, electrodes) wear out over time. Inspect them regularly and replace when worn to maintain cut quality and prevent damage to the torch.
- Unscrew the torch head to access the tip and electrode.
- Replace worn parts with new ones, ensuring they are correctly seated.
- Pevně utáhněte hlavu hořáku.
6.2 Údržba vzduchového filtru
The air filter on the regulator unit should be checked periodically for moisture and debris. Drain any accumulated water and clean or replace the filter element as needed to ensure a clean, dry air supply.
6.3 Obecné čištění
Keep the plasma cutter clean. Wipe down the exterior with a dry cloth. Ensure cooling vents are free from dust and obstructions. Do not use solvents or abrasive cleaners.
6.4 Skladování
When not in use, store the plasma cutter in a clean, dry environment, away from direct sunlight and extreme temperatures.
7. Řešení problémů
Tato část obsahuje řešení běžných problémů, se kterými se můžete setkat. V případě problémů, které zde nejsou uvedeny, kontaktujte zákaznickou podporu.
| Problém | Možná příčina | Řešení |
|---|---|---|
| Žádné iniciování oblouku | No power, insufficient air pressure, worn consumables, poor ground connection. | Check power supply. Ensure air pressure is 50-60 PSI. Replace tip/electrode. Secure ground clamp. |
| Špatná kvalita řezu (hrubý, struska) | Incorrect cutting speed, wrong current setting, worn consumables, insufficient air pressure. | Adjust cutting speed. Verify current setting for material. Replace consumables. Check air pressure. |
| Air pressure warning on display | Air pressure too high or too low (below 30 PSI). | Adjust air regulator to recommended 50-60 PSI. Check air compressor output and hose connections. |
| Machine shuts off during operation | Overheating, overcurrent, overvoltage, or overload protection activated. | Allow machine to cool down. Check for proper ventilation. Reduce cutting current or duty cycle. Verify input voltage stabilita. |
| Pilot arc not stable | Worn electrode or tip, incorrect pilot arc duration setting. | Replace consumables. Adjust pilot arc duration (3-15s). |
8. Záruka a podpora
The HITBOX HBC65 Plasma Cutter comes with a 2-Year Quality Service warranty. This warranty covers defects in materials and workmanship under normal use.
For technical support, warranty claims, or service inquiries, please contact HITBOX customer service through the retailer where you purchased the product or visit the official HITBOX webstránky pro kontaktní informace.
When contacting support, please have your product model number (HBC65) and purchase date available.