Uživatelská příručka k invertorovému svářecímu stroji Stayer PRO MAX 185 HF

1. Úvod

This manual provides comprehensive instructions for the safe and efficient operation of your Stayer PRO MAX 185 HF Inverter Welding Machine. This advanced welding unit is designed for both MMA (Manual Metal Arc) and TIG (Tungsten Inert Gas) welding, featuring High Frequency (HF) ignition, pulsed welding, and synergic functions. Please read this manual thoroughly before operating the equipment to ensure proper use, maximize performance, and maintain safety.

The Stayer PRO MAX 185 HF is a professional-grade inverter welder offering a 100% duty cycle at 30°C ambient air temperature, 185A continuous output, and a no-load voltage of 78Vdc. Its lightweight design (3.8 kg) and robust construction comply with European specifications (2011/65/EU, 2014/35/EU, 2014/30/EU, IEC 60974).

2. Bezpečnostní pokyny

Welding operations involve significant risks. Always adhere to the following safety precautions to prevent injury or damage.

• Elektrický šok: Svařovací proud může způsobit smrtelný úraz elektrickým proudem. Zajistěte řádné uzemnění. Nedotýkejte se živých elektrických částí. Používejte suché, izolované rukavice a ochranný oděv.
• Výpary a plyny: Welding fumes and gases can be hazardous to your health. Work in a well-ventilated area. Use an exhaust system to remove fumes.
• Obloukové paprsky: Arc rays can burn eyes and skin. Wear a welding helmet with appropriate filter lenses and protective clothing. Protect bystanders with welding screens.
• Požár a výbuch: Jiskry ze svařování a horký kov mohou způsobit požár nebo výbuch. Udržujte hořlavé materiály mimo dosah svařovacího prostoru. Mějte po ruce hasicí přístroj.
• Popáleniny: Horký kov a struska mohou způsobit těžké popáleniny. Používejte ochranné rukavice a oděv.
• Hluk: Nadměrný hluk může poškodit sluch. Používejte ochranu sluchu.
• Kardiostimulátory: Electromagnetic fields from welding can interfere with pacemakers. Consult your doctor before operating welding equipment.
• Údržba: Před prováděním jakékoli údržby nebo servisu odpojte napájení.

VAROVÁNÍ: This equipment generates high frequency (HF) energy. Improper use or maintenance can cause interference with other electronic devices. Ensure all connections are secure and the machine is properly grounded.

3. Konec produktuview a Komponenty

The Stayer PRO MAX 185 HF is a compact and powerful inverter welding machine. Familiarize yourself with its main components and the accessories included.

Obrázek 3.1: Přední view of the Stayer PRO MAX 185 HF welding machine, showing the digital display, control panel, and output terminals.

Obrázek 3.2: Nadview of the Stayer PRO MAX 185 HF's key features, technical data, and standard accessories. This image highlights the machine's capabilities and included items.

Zahrnuté komponenty:

• Power cable: 2m x 2.5mm²
• Electrode holder cable: 4m x 22mm² with power regulator and HF control (2T/4T modes)
• Pozemní třamp cable: 1.5m x 22mm²
• Plastové pouzdro na přenášení
• Uživatelská příručka a záruka

Obrázek 3.3: Detailní view of the electrode holder, featuring an integrated power regulator and controls for High Frequency (HF) welding in 2T and 4T modes. This allows for precise amperage control directly at the point of welding.

4. Nastavení

Follow these steps to set up your Stayer PRO MAX 185 HF welding machine for operation.

1. Umístění: Svářečku umístěte na stabilní, rovný povrch v dobře větraném prostoru, mimo dosah hořlavých materiálů.
2. Připojení napájení: Connect the power cable to a suitable power outlet. Ensure the power supply matches the machine's requirements (230V). The machine is designed for safe use with stabilized generators.
3. Pozemní Clamp Spojení: Připojte zem třamp cable to the appropriate terminal on the welding machine (usually marked with a negative (-) symbol for MMA or TIG DC). Securely attach the ground clamp k obrobku nebo svařovacímu stolu a zajistěte tak dobrý elektrický kontakt.
4. Připojení držáku elektrody: For MMA welding, connect the electrode holder cable to the positive (+) terminal on the welding machine. For TIG welding, connect the TIG torch (not included, but compatible) to the negative (-) terminal and the ground clamp to the positive (+) terminal for DC TIG.
5. Připojení plynu (pro TIG): If performing TIG welding, connect the inert gas cylinder (e.g., Argon) to the TIG torch and the machine's gas inlet (if applicable for external gas control). Ensure the gas regulator is properly installed and adjusted.
6. Instalace elektrody/wolframu:
   • MMA: Insert the desired coated electrode into the electrode holder.
   • TIG: Install a sharpened tungsten electrode into the TIG torch collet.
7. Zapnutí: Turn on the main power switch of the welding machine. The digital display will illuminate.

5. Návod k obsluze

The Stayer PRO MAX 185 HF offers multiple welding modes for versatility.

Obrázek 5.1: The Stayer PRO MAX 185 HF in use, demonstrating its capability for various welding tasks. Always wear appropriate personal protective equipment (PPE) when welding.

5.1. Výběr režimu

Use the control panel buttons to select the desired welding mode:

• MMA (Manual Metal Arc / Stick Welding): Pro svařování obalenými elektrodami.
• MMA Pulsed: For MMA welding with a pulsed current, suitable for thinner materials (starting from 40 Amperes).
• MMA Synergic: Automatically adjusts welding parameters based on electrode type and diameter.
• TIG (Tungsten Inert Gas): For precise welding with a non-consumable tungsten electrode and inert gas.
• TIG Pulsed: For TIG welding with a pulsed current, ideal for thin sheets (starting from 15 Amperes).

All modes can be operated with High Frequency (HF) ignition, eliminating the need to scratch the electrode to start the arc.

5.2. AmpNastavení erage

Upravte svařovací proud (amperage) using the control knob on the machine's front panel or directly on the electrode holder for fine-tuning. The digital display shows the selected ampvymazat.

5.3. 2T / 4T Modes (for TIG and HF-enabled MMA)

• 2T (dvoudotykový): Press and hold the torch trigger to start the arc and weld. Release the trigger to stop.
• 4T (čtyřdotykový): Press and release the trigger to start the arc. Press and release again to stop. This mode is useful for longer welds as it reduces hand fatigue.

5.4. Welding with Coated Electrodes (MMA)

The PRO MAX 185 HF is optimized for various electrode types, including rutile, basic, cellulosic, stainless steel, cast iron, and high-performance electrodes.

1. Vyberte režim MMA.
2. Upravit amperage according to electrode diameter and material thickness.
3. Use the HF start feature to initiate the arc without scratching.
4. Udržujte konzistentní délku oblouku a rychlost posuvu.

5.5. TIG Welding

For TIG welding, ensure you have a compatible TIG torch and inert gas supply.

1. Select TIG mode.
2. Adjust gas flow rate and ampvymazat.
3. Use the HF start to initiate the arc without contaminating the tungsten.
4. Maintain proper torch angle and tungsten-to-workpiece distance.

6. Údržba

Regular maintenance ensures the longevity and optimal performance of your welding machine. Always disconnect the machine from the power supply before performing any maintenance.

• Čištění: Periodically clean the exterior of the machine with a dry, soft cloth. Use compressed air to blow out dust and debris from the ventilation openings. Do not use solvents.
• Kontrola kabelů: Regularly inspect all cables (power, electrode, ground) for cuts, cracks, or damaged insulation. Replace damaged cables immediately.
• Spojení: Ujistěte se, že všechna elektrická spojení jsou pevná a bez koroze.
• Ventilátor: Ensure the cooling fan is free from obstructions and operating correctly. The intelligent fan system adjusts speed based on temperature.
• Skladování: Pokud stroj nepoužíváte, skladujte jej v suchém a čistém prostředí.

7. Řešení problémů

If you encounter issues with your welding machine, refer to the following common problems and solutions.

For issues not listed here or if troubleshooting steps do not resolve the problem, please contact Stayer customer support.

8. Specifikace

Technical specifications for the Stayer PRO MAX 185 HF Inverter Welding Machine.

• Číslo modelu: 1.3538
• Výrobce: VYTRVALEC
• Welding Current (A, X 100%): 185A
• Electrode Diameter (MMA): 1.6 - 5.0 mm
• Hmotnost: 3.8 kg (machine only), 10 kg (packaged)
• Napájení: AC/DC, 230V
• Power Consumption (KVA): 5.7 KVA
• No-Load Voltage: 78 V DC
• Duty Cycle (at 30°C): 100 %
• Dimensions (machine): 37 x 28 x 15 cm
• Rozměry balení: 52 x 43 x 18 cm
• Třída ochrany: IP21S
• standardy: Complies with 2011/65/EU, 2014/35/EU, 2014/30/EU, IEC 60974

9. Záruka a podpora

Your Stayer PRO MAX 185 HF Inverter Welding Machine comes with a manufacturer's warranty. Please refer to the warranty card included in your package for specific terms and conditions, including coverage period and claim procedures.

For technical assistance, spare parts, or warranty claims, please contact Stayer customer support or your authorized dealer.

Stayer Official Webmísto: www.stayer.es