MEAN WELL RSP-3000-24

Uživatelská příručka

MEAN WELL RSP-3000-24 3000W Single Output Power Supply

Model: RSP-3000-24 | Brand: MEAN WELL

1. Úvod

The MEAN WELL RSP-3000-24 is a reliable and high-efficiency 3000 W industrial-grade power supply designed for demanding 24 V DC applications. It features a rugged metal chassis and active Power Factor Correction (PFC), supporting universal 3-phase AC input (340–550 VAC) and delivering up to 125 A continuous current with peak efficiency over 94 %. Built for harsh environments, it operates from -25 °C to +70 °C and includes comprehensive protections: short circuit, overload, overvoltage, overtemperature, and fan failure. This power supply is ideal for large-scale automation, EV charging systems, LED displays, laser cutting machines, telecom, and data-center backup systems. With current sharing, DC OK signal output, remote ON/OFF control, and compliance with UL, CE & TUV safety standards, the RSP-3000-24 offers robust, scalable power with global reliability.

2. Bezpečnostní pokyny

Please read these safety instructions carefully before installing or operating the RSP-3000-24 power supply. Failure to follow these instructions may result in electric shock, fire, or damage to the unit.

  • Kvalifikovaný personál: Instalaci a servis smí provádět pouze kvalifikovaný personál.
  • Správné uzemnění: Ujistěte se, že je jednotka řádně uzemněna, abyste zabránili úrazu elektrickým proudem.
  • Vstupní objemtage: Ověřte, že vstupní objemtage range matches the power supply's specifications before connection.
  • Větrání: Zajistěte dostatečné větrání kolem jednotky, abyste zabránili přehřátí. Neblokujte větrací otvory.
  • Podmínky prostředí: Do not operate the unit in environments exceeding its specified temperature and humidity ranges. Avoid exposure to moisture or corrosive substances.
  • Odpojit napájení: Always disconnect the AC input power before performing any installation, wiring, or maintenance.
  • Výstupní zatížení: Do not exceed the maximum output current or wattage specifikované pro jednotku.
  • Vnitřní součásti: Neotevírejte napájecí zdroj casing. Uvnitř nejsou žádné součásti, které by mohl uživatel opravit.

3. Konec produktuview

The RSP-3000-24 is designed for high-power industrial applications. Below are its mechanical specifications, pin assignments, and internal block diagram.

3.1 Mechanical Specification and Pin Assignments

Mechanical dimensions, fan airflow, and pin assignments for AC input and control signals of the MEAN WELL RSP-3000-24 power supply.

Figure 3.1: Mechanical dimensions, fan airflow, and pin assignments for AC input and control signals.

AC Input Terminal Pin Assignment

Pin č. Úkol
1 AC/L
2 AC/N
3 FG (uzemnění rámu)

Control Pin No. Assignment (CN1, CN2): HRS DF11-8DP-2DS or equivalent

Pin č. Úkol Páření bydlení Terminál
1 RCG HRS DF11-8DS nebo ekvivalent HRS DF11-*SC or equivalent
2 RC
3 PV
4 PS
5,7 -S
6,8 +S

RCG: Remote ON/OFF Ground, RC: Remote ON/OFF, PV: Output Voltage External Control, PS: Output Voltage Internal Control. -S/+S: Remote Sensing.

Přiřazení čísla kontrolního kolíku (CN3): HRS DF11-10DP-2DS nebo ekvivalent

Pin č. Úkol Pin č. Úkol Pin č. Úkol Páření bydlení Terminál
1 P OK GND 6 RCG 10 OL-SD HRS DF11-10DS nebo ekvivalent HRS DF11-*SC or equivalent
2 P OK 7 RC
3 P OK2 8 OLP
4 AUX 9 AUXG
5 P OK GND2

P OK: Power OK Signal (Relay Contact), P OK2: Power OK Signal (TTL Signal), RCG: Remote ON/OFF Ground, RC: Remote ON/OFF, OLP: OLP/OL-SD: OLP mode select, AUX: Auxiliary Output, AUXG: Auxiliary Ground.

3.2 Blokové schéma

Internal block diagram of the MEAN WELL RSP-3000-24 power supply showing functional stages like EMI filter, PFC, PWM control, and protections.

Figure 3.2: Internal block diagram of the RSP-3000-24 power supply.

4. Instalace a připojení

Proper installation is crucial for the safe and efficient operation of the RSP-3000-24. Follow these guidelines for connecting the power supply.

4.1 Three-Phase Connection

The RSP-3000-24 can be configured for various 3-phase power systems. Refer to the diagrams below for proper wiring.

Wiring diagram for connecting three units of RSP-3000-24 to a 3-phase 3-wire 220VAC system.

Figure 4.1: 3-phase 3-wire 220VAC system connection.

Wiring diagram for connecting three units of RSP-3000-24 to a 3-phase 4-wire 220/380VAC system.

Figure 4.2: 3-phase 4-wire 220/380VAC system connection.

Wiring diagram for connecting three units of RSP-3000-24 to a 3-phase 4-wire 190/110VAC system.

Figure 4.3: 3-phase 4-wire 190/110VAC system connection.

5. Provoz

5.1 Dálkové ovládání ZAP/VYP

The power supply features a remote ON/OFF control function, available by applying voltage in CN1 & CN2 & CN3. Refer to the table and diagrams for connection methods.

SW logika Výstup vypnutý Výstup zapnutý
SW Otevřít SW Zavřít SW Otevřít
Circuit diagrams for remote ON/OFF control using external voltage source and internal 12V auxiliary output.

Obrázek 5.1: Přamples of connecting remote ON/OFF.

5.2 Výstup poplachového signálu

The alarm signal is sent out through 'P OK', 'P OK GND' and 'P OK2 & P OK GND2' pins. An external voltage source is required for this function. The table below explains the alarm function built-in the power supply.

Funkce Popis Output of alarm (P OK, Relay Contact) Output of alarm (P OK2, TTL Signal)
P OK The signal is "Low" when the power supply is above 80% of the rated output voltage-Power OK Nízká (max. 0.5 V při 500 mA) Nízká (max. 0.5 V při 10 mA)
The signal turns to be "High" when the power supply is under 80% of the rated output voltage-Power Fail Vysoká nebo otevřená (Externě aplikovaná objtage, 500 mA max.) Vysoká nebo otevřená (Externě aplikovaná objtage, 10 mA max.)

Table 5.1: Explanation of alarm.

Circuit diagrams for P OK GND and P OK2 GND alarm signal outputs.

Figure 5.2: Internal circuit of P OK (Relay, total is 10W) and P OK2 (Open collector method).

5.3 Výstupní objemtage Oříznout

Výstupní objemtage can be trimmed using an external 1-6V signal connected to the PV pin (PIN3) and PS pin (PIN4) of CN1 or CN2. The power supply must be disconnected if the "Output Voltage TRIM" function is used. Adjustment of output voltage is possible between 20-110% (Typ.) of the rated output which is shown in the figure below. Reducing output current is required when the output voltage is trimmed up.

Graf znázorňující objem výstuputage trimming characteristics and output current reduction when voltage is trimmed up.

Figure 5.3: Output voltage trimming characteristics.

5.4 Current Sharing

Parallel operation is available by connecting the units as shown in the diagram. The voltage difference among each output should be minimized to less than 0.2V. The total output current must not exceed the value determined by the following equation: (Output current at parallel operation) = The rated current per unit × number of unit × 0.9. For parallel operation with 3 units, please consult the manufacturer for other applications. Wires of remote sensing should be kept at least 10 cm from input wires. When in parallel operation, the minimum output load should be greater than 3% of total output load. The "output voltage trim" function is not available in parallel operation.

Diagram illustrating how to connect multiple RSP-3000-24 units for current sharing in parallel operation.

Figure 5.4: Current sharing connection diagram.

5.5 Overload Protection (OLP) Mode

The RSP-3000-24 offers different Overload Protection (OLP) modes. Removing the shorting connector on CN3 (as shown in Fig 5.5) sets the O.L.P. mode to "continuous constant current limiting". Inserting the shorting connector on CN3 (as shown in Fig 5.6) sets the O.L.P. mode to "constant current limiting with delay shutdown after 5 seconds, re-power on to recover".

Diagrams showing the configuration for continuous constant current limiting and constant current limiting with delay shutdown OLP modes.

Figure 5.5: OLP Mode configurations.

6. Specifikace

Detailed technical specifications for the MEAN WELL RSP-3000-24 power supply.

Funkce Specifikace
Značka MYSLETE DOBŘE
Číslo modelu RSP-3000-24
Výstupní Wattage 3000 wattů
Výstupní objemtage 24 V DC
Výstupní proud 125 Amps
Minimální vstupní objtage 180 Volts AC (3-phase)
Form Factor 1U
Způsob chlazení Air (Fan)
Počet fanoušků 1
Rozměry položky (D x Š x V) 10.94 x 7 x 2.5 palce
Hmotnost položky 0.01 Ounces (Note: This weight seems incorrect, typical for such a unit would be several pounds/kg)
Kompatibilní zařízení Personal Computer (Note: This is a general industrial power supply, not typically for consumer PCs)

7. Výkonové charakteristiky

Understanding the performance characteristics helps ensure optimal operation within specified limits.

7.1 Derating Curve

Graph showing the derating curve of the RSP-3000-24, indicating maximum load percentage proti okolní teplotě.

Figure 7.1: Derating curve (Load % vs. Ambient Temperature °C).

7.2 Static Characteristics

Graph showing the static characteristics of the RSP-3000-24, indicating load percentage versus input voltage (V 60Hz).

Figure 7.2: Static characteristics (Load % vs. Input Voltage V 60Hz).

8. Údržba

The RSP-3000-24 power supply is designed for long-term reliability with minimal maintenance. However, periodic checks can help ensure optimal performance and longevity.

  • Čištění: Keep the ventilation openings clear of dust and debris. Use a soft, dry cloth or compressed air to clean the exterior. Do not use liquid cleaners.
  • Kontrola ventilátoru: Periodically check the cooling fan for proper operation. A malfunctioning fan can lead to overheating.
  • Spojení: Ensure all input and output connections remain secure. Loose connections can cause intermittent operation or damage.
  • Monitorování životního prostředí: Regularly verify that the operating environment (temperature, humidity) remains within the specified limits.
  • Žádné díly opravitelné uživatelem: Do not attempt to open the power supply unit. All repairs must be performed by authorized service personnel.

9. Řešení problémů

If you encounter issues with your RSP-3000-24 power supply, refer to the following common troubleshooting steps. If the problem persists, contact technical support.

  • No Output Voltage:
    • Check AC input power and connections.
    • Verify the remote ON/OFF control is correctly configured and enabled.
    • Check for tripped circuit breakers or blown fuses in the input line.
  • Výstupní objemtage Too Low/High:
    • Zajistěte výstupní objtage trim function (PV pin) is correctly set or disconnected if not in use.
    • Check the load for excessive current draw, which might trigger overload protection.
    • Verify remote sensing connections (+S/-S) are correct.
  • Přehřívání:
    • Ensure adequate airflow around the unit and that ventilation openings are not blocked.
    • Check if the cooling fan is operating correctly.
    • Reduce the output load if operating near the derating curve limits.
  • Alarm Signal Active:
    • Refer to the Alarm Signal Output section (5.2) to understand the cause (e.g., power fail, overvoltagE).
    • Address the underlying issue (e.g., restore input power, reduce load).

10. Záruka a podpora

MEAN WELL products are manufactured under strict quality control. This product is covered by a standard manufacturer's warranty against defects in materials and workmanship. For specific warranty terms and conditions, please refer to the documentation provided with your purchase or visit the official MEAN WELL webmísto.

For technical support, service, or inquiries regarding your RSP-3000-24 power supply, please contact your authorized MEAN WELL distributor or reseller. When contacting support, please have your product model number (RSP-3000-24) and purchase information readily available.

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