U.S. Solid USS2-00001

U.S. Solid 1/2 inch Brass Electric Solenoid Valve 24VAC VITON Seal N.C. Instruction Manual

Model: USS2-00001

1. Úvod

This manual provides essential information for the safe and effective installation, operation, and maintenance of your U.S. Solid 1/2 inch Brass Electric Solenoid Valve. This valve features durable brass construction and a VITON seal, designed for use with various media including air, gas, and fuel. It operates as a Normally Closed (N.C.) valve, meaning it remains closed when de-energized and opens when electrical power is applied.

U.S. Solid 1/2 inch Brass Electric Solenoid Valve

Figure 1: U.S. Solid 1/2 inch Brass Electric Solenoid Valve (Model USS2-00001).

2. Bezpečnostní informace

Please read all safety warnings and instructions carefully before installing or operating this valve. Failure to do so may result in property damage, injury, or death.

  • Lead Exposure Warning: Tento produkt vás může vystavit chemikáliím včetně olova, o kterém je ve státě Kalifornie známo, že způsobuje rakovinu a vrozené vady nebo jiné reprodukční poškození. Pro více informací navštivte www.P65Warnings.ca.gov.
  • Non-Potable Water Use: Due to the chemical composition of brass, this valve should NOT be used with projects involving drinking water or other potable water systems. It is not allowed to be installed in potable water pipelines.
  • Pracovní cyklus: This valve is NOT a continuous duty valve. It should NOT be in continuous use for more than 8 hours in a single cycle. Exceeding this duration will shorten the valve's lifespan and may cause the coil to burn out. If continuous duty is required, consider U.S. Solid Motorized Ball Valves.
  • Elektrická bezpečnost: Ensure all electrical connections are made by a qualified professional and comply with local electrical codes. Disconnect power before installation or maintenance.
  • Limity tlaku: Do not exceed the maximum operating pressure of 101.52 PSI (7 Bar) for air/water or 72.5 PSI (5 Bar) for oil.
  • Teplotní limity: Operate within the specified temperature range of -10°C to 120°C (14°F to 248°F).
Safety warnings including California Prop 65, IP65 rating, and overheating warning

Figure 2: Safety warnings and product ratings, including the California Prop 65 warning and a note on continuous operation.

3. Konec produktuview

3.1 Komponenty

Balíček produktu obsahuje:

  • 1 x U.S. Solid 1/2 inch Brass Electric Solenoid Valve
  • 1 x Uživatelská příručka

3.2 Klíčové vlastnosti

  • Materiál: Industrial grade brass for corrosion resistance and suitability for higher temperature projects.
  • Pečeť: VITON seal, offering superior durability and resistance to high temperatures and corrosive chemicals (e.g., gasoline, diesel fuel, oils, lubricants).
  • Operace: Normally Closed (N.C.) - valve is closed when de-energized, open when energized.
  • svtage: 24VAC.
  • Doba odezvy: Opens and closes in less than 1 second when actuated.
  • Trvanlivost: Engineered for over a million cycles under proper operating conditions and maintenance.
  • Ochrana proti vniknutí: IP65 rated, indicating dust-tight protection and protection against water jets from any direction.
Přední view of the U.S. Solid Solenoid Valve

Obrázek 3: Přední strana view.

Strana view of the U.S. Solid Solenoid Valve

Obrázek 4: Strana view.

Close-up of the solenoid coil label showing model, voltage, temperature, and pressure ratings

Figure 5: Solenoid coil label with specifications.

3.3 Seal Material Comparison (VITON vs. NBR)

The VITON seal in this valve offers superior performance compared to NBR (Nitrile Butadiene Rubber) in certain applications, particularly those involving higher temperatures and more aggressive chemicals.

Comparison table of VITON vs NBR seal materials for various fluid media and operating temperatures

Figure 6: VITON vs. NBR Seal Material Compatibility and Temperature Ranges.

3.4 Solenoid Valve Types

This valve operates on a direct-acting principle, which means it opens by lifting the plunger with electromagnetic force and closes with a spring. This design is suitable for low-pressure, small-flow, and vacuum applications, offering fast response.

Diagram illustrating Direct, Semi-direct, and Pilot solenoid valve operating principles

Figure 7: Solenoid Valve Operating Principles.

4. Specifikace

SpecifikaceHodnota
Číslo modeluUSS2-00001
MateriálMosaz
Materiál těsněníVITON
Typ ventiluElectric Solenoid Valve, Normally Closed (N.C.)
svtage24VAC
Velikost vstupního/výstupního připojení1/2 palce NPT
Typ vstupního připojeníSe závitem
Typ výstupního připojeníG Connector
Maximum Operating Pressure (Air/Water)101.52 PSI (7 barů)
Maximum Operating Pressure (Oil)72.5 PSI (5 barů)
Rozsah provozních teplot-10 °C až 120 °C (14 °F až 248 °F)
Rozměry položky (D x Š x V)4.13 x 2.36 x 2.36 palce
Hodnocení ochrany proti vniknutí (IP).IP65
UPC853996003261
GTIN853996003261
OsvědčeníCE
Technical drawing with dimensions A, B, C for various thread sizes of solenoid valves

Figure 8: Dimensional drawing of the solenoid valve (refer to 1/2 inch NPT for this model).

5. Instalace

Proper installation is crucial for the safe and efficient operation of the solenoid valve.

  1. Příprava: Ensure the system is depressurized and drained before installation. Clean all pipe threads to remove debris.
  2. Těsnicí prostředek na závity: Apply an appropriate thread sealant (e.g., PTFE tape or pipe dope) to the male pipe threads. Ensure the sealant is compatible with the media being controlled.
  3. Close-up image showing application of thread sealant tape to pipe threads

    Figure 9: Applying thread sealant.

  4. Montáž: Install the valve in the desired position, ensuring the flow direction matches the arrow on the valve body. The valve can be mounted in any orientation, but for optimal performance and lifespan, it is generally recommended to mount the coil vertically upwards.
  5. Utahování: Hand-tighten the valve onto the pipe, then use a wrench to tighten an additional 1 to 2 turns. Do not overtighten, as this can damage the valve or threads.
  6. Filtrace: It is recommended to install a filter upstream of the solenoid valve to prevent debris from entering and potentially obstructing the valve's operation. (Filter not included).
  7. Image showing the solenoid valve next to a filter and hose, indicating they are not included

    Figure 10: External filter and hose are not included and may be required for certain applications.

  8. Elektrické připojení: Connect the valve to a 24VAC power source. Ensure the power supply matches the valve's voltage rating. All electrical work should be performed by a qualified electrician and adhere to local codes.
  9. Kontrola těsnosti: After installation, slowly pressurize the system and check for any leaks at the connections.

6. Provoz

This U.S. Solid solenoid valve is a Normally Closed (N.C.) type. Its operation is straightforward:

  • Stav bez napětí: When no electrical power is supplied to the coil, the valve remains closed, preventing fluid flow.
  • Stav pod napětím: When 24VAC electrical power is applied to the coil, the electromagnetic force lifts the plunger, opening the valve and allowing fluid flow.
  • Odpověď: The valve opens and closes rapidly, typically in less than 1 second.

Important Operating Note: As stated in the safety section, this valve is not designed for continuous duty. Avoid keeping the valve energized for more than 8 hours in a single cycle to prevent overheating and premature failure of the coil.

7. Údržba

Regular maintenance helps ensure the longevity and reliable performance of your solenoid valve.

  • Pravidelná prohlídka: Periodically inspect the valve for any signs of leaks, corrosion, or damage to the wiring.
  • Čistota: Ensure the area around the valve is kept clean and free of debris that could interfere with its operation.
  • Coil Condition: Check the solenoid coil for any signs of overheating (discoloration, melting). If detected, review operating conditions, especially the duty cycle.
  • Integrita těsnění: While VITON seals are highly durable, extreme conditions or incompatible media can degrade them over time. If leaks occur, inspect the seal for damage.

Před prováděním jakékoli údržby vždy odpojte napájení a uvolněte tlak v systému.

8. Řešení problémů

If you encounter issues with your solenoid valve, refer to the following troubleshooting guide:

Problémmožná příčina(y)Řešení
Valve does not open when energized.
  • Žádný výkon nebo nesprávný objemtage.
  • Clogged orifice or debris in valve.
  • Damaged coil.
  • Excessive pressure differential.
  • Verify 24VAC power supply and connections.
  • Depressurize and inspect valve for obstructions.
  • Test coil for continuity; replace if open circuit.
  • Ensure operating pressure is within specifications.
Valve does not close when de-energized.
  • Debris preventing plunger from seating.
  • Weak or broken return spring.
  • Residual magnetism in core.
  • Depressurize and clean valve internals.
  • Inspect and replace spring if necessary.
  • Ensure proper power cycling.
Valve leaks externally.
  • Uvolněné spoje potrubí.
  • Damaged valve body or seals.
  • Utáhněte spoje (nepřetahujte).
  • Inspect valve body and seals; replace if damaged.
Hučení nebo bzučení.
  • Coil cover vibrating against the coil.
  • Nedostatečné napájení.
  • Gently adjust or bend the black metal coil cover to prevent contact.
  • Ensure the power supply provides adequate current for the coil.
Coil overheats.
  • Continuous operation exceeding 8 hours.
  • Nesprávný svtage.
  • Adhere to the recommended duty cycle (max 8 hours continuous).
  • Verify correct 24VAC input voltage.

9. Záruka a podpora

U.S. Solid stands behind the quality of its products.

  • Jednoletá záruka: This valve comes with a ONE YEAR WARRANTY from the date of purchase. If the valve becomes defective within this period, U.S. Solid will replace it.
  • Zákaznická podpora: For technical assistance, warranty claims, or further inquiries, please visit the official U.S. Solid Store or contact customer service.

Navštivte U.S. Solid Store pro více informací a nabídku produktů.

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